So I have had the current server rack for about a year now, and it has served its purpose well. But it was time for a new, better looking and more practical one.
I had planned this for a bit, size-wise, and ended up with something a bit lower, but deeper than the last one. Now nothing sticks out of the back anymore either.
![](http://strandbo.org/gallery3/var/resizes/Diverse-bilder/Husgreier/Teknisk/Rack_1.jpg?m=1439146142)
As seen in the previous picture I’m using 16mm MDF-boards. I’ve measured up and cut the top and (soon the)bottom plate here and routed a 16mm wide groove for the wall to fit into. Doing this makes the structure very stiff, and hopefully completely square.
![](http://strandbo.org/gallery3/var/resizes/Diverse-bilder/Husgreier/Teknisk/Rack_2.jpg?m=1439146203)
Everything ready for assembly. I’ve predrilled three holes in each groove in case I wanted to fasten the top and bottom extra with screws. I then filled the grooves with the correct type of glue and hammered down the sides. It’s a very tight fit! Rubber mallet was quite necessary.
![](http://strandbo.org/gallery3/var/resizes/Diverse-bilder/Husgreier/Teknisk/Rack_3.jpg?m=1439146275)
I made sure that what I would use as a front was perfectly flush – as good as I managed at least… Checked the angle with an angle-tool, and it was 90 degrees – all good!
![](http://strandbo.org/gallery3/var/resizes/Diverse-bilder/Husgreier/Teknisk/Rack_4.jpg?m=1439146325)
So, filled the top plate with glue in the grooves to and hammered it down. I then secured the top with a total of 6 screws, just to be sure. I know MDF doesn’t take screws so well, but glue, screws and the general TIIIGHT fit of the boards should make this connection real strong.
After wiping of all dust I painted it. I used Jotun Lady Pure Color 02, Super matte in black. This paint dried so fast that I could paint two layers in the same evening. And it really was matte and tough.
Oh, and for the rack rails, I bought it from this ebay seller.
Here it is together with the old one…
I’ve placed the rug underneath it on purpose, because I couldn’t put wheels under it because of a height-restriction I set myself (Wanted it to go underneath the step the old rack crashes into), so because of this it’s quite impossible to move when fully populated. Now I can slide it around on the rug, albeit barely because of the weight.
The finished rack looks like this, with a shelf on the backside for the power adapters and excessive TP-cabling.
Top to bottom:
- Patch panel
- TP-link 16 port Gigabit managed switch
- Power strip (will be replaced)
- Cable routing (will be replaced with a black one)
- NAS, router and wireless AP
- PowerWalker VI 1000RT LCD
- HP ProLiant DL360 G6 (Virtualization Server)
- Fileserver
All in all, very pleased with the outcome. I have planned to add a door in the front, it’ll be fixed with magnets and be a frame covered with speaker fabric to not block air flow.
One thought on “New home made server rack”